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Top Industrial Belt Conveyor Issues

The advent of troughed belt conveyors fundamentally changed industrial processing, increasing efficiencies, reducing labor requirements, improving

safety, and streamlining production. These flexible devices have become the standard for moving product and material around a facility and are found in every

industry imaginable.

While belt conveyors provide a reliable, efficient bulk handling solution, they can experience occasional problems. And when issues arise, they can wreak

havoc on a production line. Below are some of the most commonly seen issues when working with belt conveyors, including what causes these problems and how to

prevent them.

Note: This is not a comprehensive list and does not substitute for the expertise of a professional. Always consult your original equipment manufacturer

or manual to ensure all necessary safety, maintenance, and troubleshooting guidelines are followed. Maintenance and storage procedures should always be

carried out by a trained professional. FEECO does not make any representations or warranties (implied or otherwise) regarding the accuracy and completeness

of this guide and shall in no event be liable for any loss of profit or any commercial damage, including but not limited to special, incidental,

consequential, or other damage.

Carryback is the material that remains on the belt after discharge and is perhaps the most common struggle among conveyor pulley. Typically all conveyors experience carryback to some extent, but

given its potential for serious consequences, keeping it to a minimum is essential.

WHY CARRYBACK IS AN ISSUE

Carryback creates a messy and potentially hazardous work environment, as it gets into the undercarriage and surrounding area of the conveyor. This can

cause outages and increase the time devoted to cleaning and maintenance.

Not only does carryback create a mess, but material allowed to build up on rollers, idlers, and pulleys degrades these components, causing excessive

wear. Further, a buildup of carryback can also cause belt tracking issues, potentially wearing and damaging the belt.